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Freezer for Overlanding Adventures

August 10, 2020 by Donald Anderson


We are trying out an Alpicool freezer-refrigerator for our Overlanding adventures. We run it from a 12V accessory outlet during the day and at night we use a dedicated battery.

Why a freezer

We bought a portable freezer-refrigerator for two reasons. The first is our convenience, no more dealing with ice and water. The second is it allows us to increase the variety of meals we fix by using frozen ingredients.

The Challenge

The freezer has to be powered continuously. When Campbell is on the road, we power it from a 12V accessory outlet and we need a way to power it at a campsite.

We like to prove additions to our kit in the field before we fully commit. In the future, we might add a LiFePO4 house-bank and solar.

So we decided to use an inexpensive battery to operate the freezer instead of adding temporary wiring to the starting battery. The experience will also help us design the house power when the time comes.

Assessment Criterion

We don’t usually stay for more than one night at a campsite before driving to a new location. So the battery needs to run the fridge overnight. We will charge it while we are driving.

When we stay in lodging, we will take the fridge into our room and power it from a 120V outlet.

These are the temperatures for our measurements:

  • Ambient Temperature: 72 degrees Fahrenheit (22c)
  • Freezer Setting: 10 degrees Fahrenheit (-16c)
  • Hysteresis: 4 degrees Fahrenheit (2c)

The Batteries

The Alpicool CF55 can run on 12 or 24 volts. We started simple, with a single ExpertPower EXP12200 battery. At this writing, the cost is $37 direct from the manufacturer. 

We found that it alone would not comfortably run the freezer overnight. So we bought a second. Here are the specifications for the EXP12200.

Twelve or Twenty-Four Volts

With two batteries, we can run the freezer on either 12v or 24v. We compared the power usage, and the Alpicool has the same efficiency at both voltages.

This table shows the current and nominal power of the twelve-volt and twenty-four-volt banks fully charged:

Battery BankCurrentPower
12-volt3.4 amps 41 watts
24-volt1.7 amps41 watts
Current and Power

We use the batteries wired in series for a twenty-four-volt bank. The lower current reduces the voltage drop in the wiring when compared to twelve-volts. It is also better at keeping the cells balanced.

Discharge Rate

A measure of the discharge rate of a battery is c-rate. It is the proportion of load-current in amps to the amp-hour capacity rating of the battery. The capacity of the series-wired twenty-four-volt bank is 20ah so the c-rate is the load-current divided by twenty. A lead-acid battery bank can provide more energy at a lower discharge rate, effectively increasing its capacity.

Energy-Saving vs. Fast-Cooling

The Alpicool has two power modes, energy-saving (ECO), and fast-cooling (MAX). We typically use the ECO setting when running on batteries. In both modes, the current begins at 1.7 amps then stabilizes. A current of 1.7 amps is a c-rate of 0.9c.

This table shows the current of each power-mode for the fully charged twenty-four-volt bank:

Power LevelCurrentC-Rate
ECO1.4 amps0.07c
MAX2.2 amps0.11c
Power Mode Current

Run Time

The Alpicool has three battery-protection modes High, Medium, and Low. This table shows the run time and no-load voltage for each battery-protection mode using the twenty-four-volt bank running in ECO mode:

Run TimeVoltage
Fully Charged—26.2v
High14 hours24.5v
Medium25 hours23.0v
Low 27 hours22.2v
Run Time and State of Charge

The EXP12200 is rated for 400-500 charge-cycles when the depth-of-discharge (DOD) is 50%. The cycle rating is 260 for a DOD of 100%.

We don’t routinely exceed a 50% DOD, but we care more about our food remaining frozen than the battery life. When the batteries reach the end of their life, they will only have 60% of their capacity. For those reasons, we use a medium setting.

Battery Charging

We charge the battery from Campbell’s 120v outlet while we are driving. At that time, the Alpicool is running from a 12v accessory outlet. It recharges from 100% DOD in 8.5 hours.

We use a seven-stage charger to charge the batteries. It can supply up to three amps to charge a 24-volt bank. We like that it can also charge 12 volt, LiFePO4, and Lithium batteries.

The brand of the charger is Foxsur, and at the time of writing, the price is $36.90 on Amazon.

Next Steps

We will report back after we have used the freezer for a while and let you know how it is working for us. So please check in occasionally to follow our journey.

Filed Under: Overlanding Tagged With: gear

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